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Support CenterBlogBeyond the HSS Limits of Applicability
Beyond the HSS Limits of Applicability
Connection designSteelFeaturesAISC (USA)Connection

Beyond the HSS Limits of Applicability

July 9, 2025
This article is also available in
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The use of Hollow Structural Sections (HSS) can be the most efficient and cost-effective option for many multistory projects, especially when used as columns and braces. However, some structural engineers believe the use of HSS, particularly regarding connection design, is an obstacle instead of an opportunity.

If you’ve designed HSS connections, you’ve likely run into the limits of applicability in Chapter K of AISC-360.

In my latest article written for the Steel Tube Institute, I break down what these limits really mean—and how to approach HSS connection design when your geometry falls outside them. I also cover rational analysis options supported by AISC, including nonlinear FEA, and how tools like IDEA StatiCa help engineers model complex HSS joints with confidence.

Understanding the limits of applicability is an important part of accurately designing HSS connections. With the increasing complexity of projects that structural engineers are being asked to take on, it’s not uncommon to come across connections that are outside the bounds of the Chapter K limits. 

Fortunately, AISC allows the engineer to design connections beyond the limits of applicability by using a “rational analysis.” By pairing advancements in higher level analysis methodology with tools like IDEA StatiCa, structural engineers now have efficient and effective ways to solve all their HSS connections.

Continue reading on the Steel Tube Institute website.

Read the full article
Andrea Castelo

Andrea Castelo

Technical Manager IDEA StatiCa US

Andrea specializes in steel connection design and structural workflows. With a background in structural engineering and the AEC software industry.

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